2025.05.25 – EXPLOSION-PROOF CABLE GLAND TYPE IRAD – TECHNICAL DESCRIPTION AND INSTALLATION GUIDE


● The IRAD(x) series manufactured by Index Elektro BV is a line of explosion-proof cable glands engineered for armoured cables in hazardous environments.
● These glands are designed in compliance with the ATEX Directive 94/9/EC and relevant EN standards, including EN 60079-0, EN 60079-1, EN 60079-7, and EN 60079-31.
● They are certified for applications in Zone 1, Zone 2 (gases) and Zone 21, Zone 22 (dusts), with both Ex d and Ex e protection modes, as well as Ex tb for dust-tight protection.


CERTIFICATIONS AND STANDARDS COMPLIANCE

ATEX Certification Code: ISSeP 10 ATEX 034X
Protection markings: ● II 2G Ex d I/IIC Gb
● II 2G Ex e I/IIC Gb
● III 2D Ex tb IIIC Db IP66
Applicable zones:
● Zone 1 and 2 for explosive gas atmospheres
● Zone 21 and 22 for explosive dust atmospheres
Conformity to ISO 9001 standards for manufacturing
● Designed to comply with IEC 60079-14 installation requirements


MATERIAL OPTIONS AND THREAD TYPES

● The IRAD(x) series is available in the following material configurations:
B – Brass
N – Nickel-plated brass
S – Stainless steel 316

● Thread types supported: ● Metrical (M) – Ranges from M16 to M90
NPT (N) – Ranges from 3/8″ to 3″

● The exact model code includes material and thread specifications, e.g., IRAD1BNM20 refers to a nickel-plated brass double compression gland with M20 threading.


SEALING TEMPERATURE RANGES

● EPDM sealing rings: –40 °C to +100 °C
● Silicone sealing rings: –70 °C to +220 °C

● Maximum surface temperature: T95°C (as marked on glands)


DEGREE OF PROTECTION AND APPLICATION

Ingress protection: IP66, ensuring full dust-tightness and powerful water jet resistance
Application: ● Specifically designed for armoured cables
● Recommended for use in enclosures requiring flameproof (Ex d) or increased safety (Ex e) cable entries
● Complies with mining, petrochemical, offshore, and industrial standards
● Note: Not suitable for Zone 0 applications


INSTALLATION INSTRUCTIONS FOR IRAD(x) GLANDS

For flameproof (Ex d) applications:

● Ensure the gland is screwed at least five full turns into the enclosure’s threaded entry
● Always verify that thread engagement is secure and compliant with the enclosure’s certification
● Follow IEC 60079-14 cable entry requirements strictly

Step-by-step procedure:

  1. Preparation:
    ● Unpack the gland in a clean environment.
    ● Verify all parts are undamaged and correspond to the intended thread and material.
  2. Cable preparation:
    ● Strip the outer sheath of the cable carefully.
    ● Cut the armouring to expose between 6 and 10 mm of metal braid or wire armour.
  3. Assembly:
    ● Insert the cable through the gland body.
    ● Position the stripped section so that the armour sits cleanly between the gland’s internal conical compression rings.
    ● Tighten the gland’s head to lock the cable securely in place.
  4. Middle compression:
    ● Tighten the central part of the gland to compress the armour and ensure electrical continuity (if applicable).
  5. Final sealing:
    ● For barrier glands, inject the two-component resin compound after the cable has been wired into the terminal enclosure.
    ● Allow sufficient time for the resin to cure fully before energizing the system.
  6. Inspection:
    ● Ensure no part of the cable sheath protrudes beyond the compression seals.
    ● Check the tightness of all gland parts.
    ● Confirm that the cable gland is fully seated and sealed.

OPERATIONAL AND MAINTENANCE NOTES

● Cable glands must be periodically checked for:
● Tightness and secure fixing
● Damage to metal parts or seals
● Environmental degradation (especially in offshore or corrosive zones)

● Replace components only with original Index Elektro BV spare parts.
● Resin-filled glands must not be reopened after curing.


DISPOSAL AND END-OF-LIFE CONSIDERATIONS

● Dispose of metal components following national metal recycling standards.
● Follow applicable local regulations for chemical compounds (resin residues).
● Index Elektro BV provides support for special disposal requirements upon request.


COMPANY CONTACT INFORMATION

Manufacturer:
Index Elektro BV
Harregatplein 15
3214 VP Zuidland, The Netherlands
T: +31 (0)181 452120
W: www.indexelektro.nl
E: info@indexelektro.nl


Published by Leonardo Tomás Cardillo

https://www.linkedin.com/in/leonardocardillo

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