2025.08.15 – EATON WIRING MANUAL – TECHNICAL SUMMARY

This blog presents a unified and condensed technical summary of selected sections from the Eaton Wiring Manual (edition 10/2023).
For reference, the complete original document can be found at the following link:
https://drive.google.com/file/d/1Kf8cDOoS5qv-I1dPISd-MFLddNOHtcX5/view?usp=drivesdk


1. RMQ-TITAN® – M22 / M30 Systems

  • Modular command and signaling devices.
  • Mounting hole: Ø 22.5 mm (M22) and Ø 30.5 mm (M30).
  • Bezels: Titanium (M30C) or stainless steel (M30I).
  • Protection: IP66 / IP69K.
  • Standard contacts: N/O (M22-K10), N/C (M22-K01).
  • Double contacts: M22-CK20, M22-CK02, M22-CK11.
  • Self-monitoring contacts: M22-K01SMC10, M22-K02SMC10.
  • Tightening torque: 0.8 Nm.

2. RMQ-TITAN® – C22 / C30 Compact Systems

  • Compact devices with integrated contact block and cable.
  • Mounting hole: Ø 22.5 mm (C22), Ø 30.5 mm (C30).
  • Connection: M12 connector or free wires.
  • Protection: IP65 / IP67.
  • Main advantage: Rapid installation with reduced assembly time.

3. Signal Towers SL7 / SL4

  • Modular stackable design (up to 5 modules).
  • Standard colors: Red, Yellow, Green, Blue, White.
  • Light modes: Steady, flashing, strobe.
  • Acoustic modules: 70–100 dB.
  • Protection: IP66.
  • Mounting: Bayonet base or pole.
  • Voltage: 24 V AC/DC, 120 V AC, 230 V AC.
  • Remote light test compatible with M22-XLED modules.

4. Emergency Stop – E-Stop with SMC10

  • Complies with ISO 13850 and EN 418.
  • Positive mechanical opening.
  • SMC10: Self-monitoring, Category 4 PL e.
  • Configurations: M22-K01SMC10, M22-K02SMC10.
  • Protection: IP66.
  • Red mushroom head, optional twist release.

5. Light Test – M22-XLED-T / M22-XLED230-T

  • Function: Remote LED function test.
  • M22-XLED-T: 24 V AC/DC.
  • M22-XLED230-T: 230 V AC.
  • Compatible with RMQ-Titan, SL7, SL4.
  • Circuit isolation prevents feedback during test.

6. M12 Connectors (A-Coding)

  • Formats: 4 or 5 pins.
  • Pin 1: +V (Brown), Pin 3: 0 V (Blue).
  • Pin 4: LED signal (Black).
  • Pin 2 / Pin 5: Auxiliary (White / Grey).
  • Protection: IP65 / IP67.

7. Terminal Blocks

  • Screw: High clamping force, periodic retightening.
  • Spring clamp: Tool-free, vibration resistant.
  • Push-In: Direct insertion without tools.
  • Range: 0.2–4 mm².
  • Standard: IEC 60947-7-1.

8. UL 508A

  • Scope: Industrial control panels.
  • UL-listed/recognized components required.
  • Creepage/clearance per voltage and pollution degree.
  • Clear labeling of voltage, current, function.
  • Separation of different voltages.
  • Testing: Heating, short-circuit, wiring verification.

9. Machine Safety

  • Standard: EN 60204-1.
  • Positive-opening emergency stops.
  • Redundant safety circuits with self-diagnosis.
  • Interlocks to prevent hazardous access.
  • Adequate IP rating.
  • Periodic functional tests.

10. ATEX / Ex

  • Directive: 2014/34/EU for explosive atmospheres.
  • Use only certified devices for the zone.
  • Correct sealing and assembly required.
  • Marking: Ex symbol, group, category, max surface temp.

Published by Leonardo Tomás Cardillo

https://www.linkedin.com/in/leonardocardillo

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